Precision.
Engineered.
Delivered.

A one-stop aerospace and defence manufacturer, from design to finished part.

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Aerospace · Aviation · Defence

We build advanced platforms and high-precision CNC machined components for the Aerospace, Aviation and Defence industries, specialising in indigenous autonomous UGVs and a robotic arm for space debris clearance.

AS9100 Rev D ISO 9001:2015
Led by Gp Capt E R Rajappan (Retd) IAF veteran · Four decades in defence and aviation
01Core Capabilities

Integrated Manufacturing Ecosystem

precision_manufacturing

Manufacturing Services

Manufacturing of complex aerospace and defence platforms as well as high-precision CNC machined components and assemblies, with the highest quality at competitive price by leveraging a lean methodology that cuts lead time across the product life cycle.

  • Complex AI & ML Embedded Aerospace & Defence Equipment
  • Multi-Axis Milling & Turning
  • Components & Assemblies
  • Precision Moulds & Tooling
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architecture

Engineering Services

Complete product design & development, solving tough engineering challenges through value engineering for defence and space applications.

design_services

Design & Prototyping

Rapid design, development and prototyping of next-generation aerospace and defence platforms embedded with AI and ML, using the latest CAD, CAM and simulation software.

Consulting Services

End-to-end consulting for Airport Design & Construction, Robot Design & Manufacturing, Aerospace & Defence start-ups, and Leadership Development for the Aerospace & Defence sector.

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Gp Capt E R Rajappan (Retd), Founder of Shivayu Aerospace

Strategic Leadership

Gp Capt E R Rajappan (Retd)

Founder & Chief Executive

02The Veteran's Standard

Futuristic platforms, designed and manufactured to specifications.

"In the realm of Aviation, Aerospace and Defence equipment, there is no margin for error. We apply global aerospace quality protocols and a high level of discipline to every piece of equipment and component we manufacture, so that Shivayu Aerospace equipment and components never fail those who depend on them."

Founded by Gp Capt E R Rajappan (Retd), a decorated veteran and a highly experienced aviation, aerospace, management and leadership expert. His vision anchors Shivayu's commitment to future-ready aerospace and defence platforms with high precision, traceability and uncompromising quality.

0+

Years of Leadership

0.000mm

Machining Tolerance

Technical Operations

The backbone of our manufacturing execution.

Department CNC Machining
Active
Department Quality & Inspection
Compliant
Department Design & Engineering
Optimal
Department Supply & Delivery
On Schedule
03Quality Assurance

Zero-tolerance, by design.

Our commitment to quality is fully in compliance with AS 9100 and ISO 9001 standards, complemented by improved internal quality protocols using advanced AI and ML algorithms. Shivayu Aerospace practices a Continuous Improvement philosophy based on Non-Conformance (NC) analysis and best engineering practices. We operate within a documented, traceable, inspection-backed compliance framework.

Certifications & Compliance

verified_user Certified
ID: AS-9100 REV D

AS9100 Rev D

We are AS 9100 Rev D compliant. Fully sensitive to customer needs and expectations, our Quality Management System covers the manufacturing environment, quality control from raw-material selection through to every part, document control, risk assessment, configuration management, product safety, control of externally provided processes, products and services, and control of software.

View Certificate
workspace_premium Certified
ID: ISO-9001:2015

ISO 9001:2015

We follow ISO 9001:2015, the global standard for Quality Management Systems, ensuring consistent, high-grade output and a culture of continuous improvement across every process and department.

View Certificate

Quality Framework

verified_user QMS

Quality Management System

Well documented, auditable processes governing every job from quotation through dispatch.

account_tree TRACE

Full Traceability

An established procedure for production identification and traceability tracks the product through every stage and maintains its configuration, identifying any difference between the actual and the agreed configuration.

biotech NDT

NDT & Inspection

Dye penetrant, visual and dimensional inspection on every batch.

straighten CMM

Precision Metrology

CMM and high-accuracy measurement to tolerances of up to 2 micron.

description MTR

Material Certification

Certificate of Conformance and material test reports (MIL, NABL / NADCAP) delivered with parts.

fact_check FAI

First-Article Inspection

Fully documented first-article verification is ensured before any production run begins.

01

First Article

Fully documented first-article verification before any production run begins.

02

In-Process

Continuous in-process monitoring with statistical process control.

03

Non-Destructive

All required NDT tests performed, as per customer need, before delivery of parts.

04

Final Certification

CoC and full material test report delivered with the equipment / part.

// Precision is not negotiable

Zero margin
for error.

Every component we ship is carefully machined, measured and certified to tolerances where "close enough" does not exist. That is the standard flight depends on.

Inside the Facility

Where precision is produced.

Zone A-1

Main Assembly Floor

Zone M-4

Precision Machining

Zone D-9

Design Hub

04Build the Future of Flight

Featured Roles

UNIT: PROD_01 precision_manufacturing

CNC Machinist

Operation of multi-axis CNC systems for high-precision aerospace components, with expert G-code and tolerance verification.

ShiftDay / Night
LocationBengaluru
Apply
UNIT: QUAL_09 verified

Quality Engineer

Implementing quality protocols as per AS 9100 and overseeing inspection, managing CMM, VMM and other inspections for all equipment and parts.

DeptQuality Assurance
ToolsGD&T / SPC
Apply
UNIT: DSGN_12 architecture

Design Engineer

Experience designing aircraft, helicopters, UAS, AAM, autonomous UGVs and UAVs, with a focus on design-for-manufacturability and topology optimisation.

Experience5+ Years
StackCAD / CAM
Apply
05Get in Touch

Initiate a technical consultation.

Send us your problem statement, drawings or requirements and our team will respond with a precise, competitive quote.

location_on

Visit us

Shivayu Aerospace and Defence Pvt Ltd
Building No C-2/B, KSSIDC Industrial Area,
Yelahanka, Bengaluru 560064

07Media

Media

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